Carbonated Rinser Filler Capper Machine


Summarize

Triad Isobarometric Filler is a kind of professional filling machine integrator for gassy beverage, it is multifunctional which can be used for washing, filling and capping. It is a kind of advanced filling machine that can meet the requirements of filling carbonated beverages based on the importing and assimilating the foreign advanced technology. It is widely used in washing, filling and capping plastic for soda, cola, champagne and mineral water. It is the perfect selection to a beverage factory due to its reasonable configuration, security operation, dependability running and it’s so convenient to do the maintenance work.


The primary features

        1. Compact conformation, good shape, cozy operation, excellent automation and poor labor intensity

        2. Uses straight company technology of the wind to deliver and to enter the bottle to dial the turn, cancelled the bottle entered screw rod and the transportation chain, transformed bottle shape simply and easily.

        3. The jar transmits uses the card bottleneck technology completely, transformed bottle shape not to need adjuster height, only must replace arc board, dia turn and so on the nylons, which correlation with bottle body diameter.

        4. The special design entire stainless steel washing bottle motor’s bottle clamps solid durable, does not contact with the bottle mouth thread spot, avoid the bottle mouth two pollution.

        5. All parts directly contacted with media are all adopted with food stage stainless steel without dead angle, so they can be cleaned easily.

        6. Adopt pneumatic butterfly valve to control the inlet flow rate of liquids. It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling.

        7. Operate the valve gear to actuate by the air cylinder, according to bottle of signal to operate the valve promptly, the movement accurately reliable.

        8. High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.

        9. Carried perfect CIP control loop and program and cleaning devices on the spot.

        10. The capping head” is adopted magnetic-constant-torque device to ensure the high capping quality and without damages.

        11. Adopted efficient cap settling system, it carried perfect cap feeding and protection device.

        12. It is adopted spiral descent for the support plate for bottom of bottle at the outlet thumb wheel. And to adjust the input height is not necessary for exchanging model of bottle.

        13. Carried the perfect protection system to overload, it can be used to protect facilities and operators efficiently.

        14. Because of applying touch screen for operation, it is possible to realize man-machine conversation whereas the status of device running is clear at a glance.

        15. The primary electric components such as touch screen/PLC/Transducer etc. are all adopted with well known imported products. Like ABB, SEW, Schneider, Siemens, Merlin Gerin , Omron, Mitsubishi and so on.

        16. The air control components are all adopted with well known imported products. Like FESTO, SMC and so on.


Components

The complete machine consists of 6 parts as following:

  1. Washing unit: this unit consists of “washing gripping dial”, “water diversion pan” and “basin”.

  2. Filling unit: consists of “solution barrel”, “filling valve”, “control ring” and “lift air cylinder”.

  3. Capping unit: consists of “screw capper”, “cap aligner” and “cap sliding guide rail”.

  4. Power unit: adopting the “Gear centralized drive model” which is consists of main motor and gear pairs.

  5. Transmission unit: consists of “Guide table”, “Thumb wheel” and “conveyor chain”.

  6. Control system: adopting frequently speed control, PLC control automatically and touch screen operation.

Brief of working process

Bottles are transmitted to the “Washing machine” of the Triad Isobarometric Filler by the “bottle turning star wheel” via the “bottle feeding screw”. The “washing gripping dial” of “washing machine” grips bottleneck and turn 180° along a guide rail that makes bottleneck down. The special nozzles spray wash water to clean interior of bottles in the given area. After cleaning and drying the “washing gripping dial” tums bottles 180° again along the guide rail that makes bottleneck up. These cleaned bottles are put out from the “washing machine” and transmitted to the “filling machine” via the “bottle turning star wheel”. The bottles entered in the “filling machine” which are folded by bell jars and elevated up to touch with filling valve recur to the lifter cam. Whereupon it makes bottleneck contact with the rubber pad of the filling valve handle by pumping post and turn the air injection position simultaneously under the action of the special mechanism according to the rule of no bottle no filing. The filling shall be started while air injection is reached to the state of equal pressure. The filling can be stopped automatically when the liquids level reach to the height of air return pipe. The filling valve is closed recur to valve-closing mechanism after filling. Then air discharging and the completed filling process is finished. Bottles full filled come down to be off filling valve under the function of cam and be put into the “screw capper” via transitional thumb wheels. The bladed stopper on the “screw capper” locks the bottleneck to keep bottles erectly and avoid rotating. The “screw capper head” keeps revolution and rotation on the “screw capper” and carries out these movements of cap picking, cap covering, screw capping and cap unhitch etc. after that whole capping process is finished. The “cap aligner” is situated above the “screw capper”, it is connected with cap pan of “screw capper” via the cap sliding rail. The finished bottles are transmitted to the bottle output conveyor chain via the cap sliding rail. The finished bottles are transmitted to the bottle output conveyor chain via the bottle output thumb wheels. And which are transmitted out from the Triad Isobarometric Filler by conveyor chain and put in the next process.


Key Technical Parameter

Bottle model: Polyester bottle

Bottle height: 190-320mm

Bottle diameter: φ50-φ115mm

Air pressure: 0.7MPa

Air consumption: 0.8M3/Min

Water pressure of rinsing: 0.2-0.25 MPa

Ringing water capacity: 3.15T/H

Filling type: Isobarometric

Filling temperature: ≤5